Dryers

During dehydration 85 % of all moisture contained in clay brick is removed, which dictates high operating costs at this production step. Reduction and optimization of semi-finished products dehydration costs is only possible if you carefully study raw brick response to drying process, its proneness to cracking and work on development of justified and efficient dehydration process.

An enhanced heat-and-mass exchange process is typical for modern dehydration methods. This could be achieved in different ways: increasing the contact area between the product and drying agent; reducing the relative humidity of the drying agent; using combined heat supply; increasing dehydrated material and drying agent conveyance speed.

Plinfa company is committed to developing hi-end concepts of ceramic products dehydration, therefore we consider dryers upgrade or construction as comprehensive projects, involving the following solutions:

- Study of raw materials and optimization of raw materials mixture;

- Plotting drying curves based on lab data;

- Selection of coolant circulation method;

- Design solution development;

- Installation of monitoring and remote control equipment;

- Implementation of technology solutions for production facilities.

Using an integrated approach has allowed many of our customers to diagnose problems in dehydration, optimize drying conditions, increase production efficiency and enhance process output.